- Phase 1 — System Pulse & Diagnostic (Weeks 1–2)
A rapid assessment captures the factory’s performance pulse, mapping systemic gaps in methods, flow, and support to pinpoint performance losses. The outcome defines the factory’s tariff-offsetting potential and builds the foundation for fast recovery.
- Phase 2 — Stabilization & Cost-Rescue (Weeks 3–6)
Focus shifts to restoring flow, rebalancing workforce, and optimizing space and resource use. Stabilization targets measurable gains in efficiency, utilization, and cost-per-minute, setting a solid base for agility.
- Phase 3 — Agility Re-Engineering (Weeks 7–10)
The factory evolves into a responsive, pull-driven system with synchronized operations and smarter diagnostics. Agility replaces rigidity, unlocking higher effective capacity without additional labor or machinery.
- Phase 4 — Resilience & Continuity (Weeks 11–14)
Resilience systems are embedded to sustain performance under turbulence. Continuous support structures and sustainability metrics ensure operational reliability and long-term competitiveness. Deliverable: Competitiveness Continuity Plan (CCP) + 6-Month Roadmap.
- Phase 5 — Market Adaptation & Buyer Readiness (Weeks 15–18)
Operational gains are converted into buyer-visible value. Factories strengthen their cost-to-value position, adapt product strategies, and showcase transparent progress to reinforce buyer confidence.